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Do you need to create large plastic parts with thick walls?

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See how in this handy, information-packed guide → →  →

We are a manufacturer of structural foam molded products, located in the state of Ohio. Structural foam molding is PERFECT for creating large custom plastic parts:

  • No more ugly sink marks
  • No more warpage
  • Lighter finished product weight
  • Faster cycle times – saves money

If you're currently manufacturing concrete, metal, high-pressure injection molding, or fiberglass products... structural foam molded plastic could be a SUPERIOR alternative to your current process!

FIND OUT – fill out this form to get our 18-page guide, packed full of information about structural foam molding.
structural foam truck toolbox

Structural foam molding improves your products

Structural foam is a low-pressure plastic injection molding process that offers unique qualities and opportunities compared to conventional injection molding by injecting plastic & an inert gas or foaming agent into a mold cavity.

Download the guide to learn more 👆

Frequently asked questions

What is structural foam injection molding?

It is a low-pressure plastic injection molding process used as an alternative to vacuum forming, rotational molding, sheet metal, & traditional injection molding to manufacture large, ridged, & element resistant parts

Are you a manufacturer of plastic products?

Yes! Our large plastic part molding occurs at three of the most comprehensive  low-pressure injection molding plants in the United States. The Midwest facility has recently completed a major expansion project, including adding storage space for the large parts, making it one of the largest  facilities of its kind in the country. Our plants are accessible by both truck and rail.

What materials do you mold?

Our most popular material is recycled high density polyethylene. Other popular materials are polypropylene, ABS, Styrene.

How thick of a part can you make?

Suggested nominal wall section is .250 inches. Parts can be made with thicker wall sections but this increases cycle time and adds to the cost.

Can structural foam parts be glued together?

In similar fashion as typical thermoplastics, structural foam parts made out of the correct materials can be glued together.

Download the guide for more answers to your questions about structural foam molding 👆